Facilities: Production Capacity

SI.NO	Description	Area Sq.ft	Annual Capacity	UOM
1	Manufacturing of Skids, Modular Packages, HIPS and Process Equipment	215,000	18,000 MT & Expanding	MT
2	Structural steel, Shot Blasting and Painting	215,000	15,000 MT & Expanding	MT
3	Piping Spool Fabrication	215,000	1,100,000 & Expanding	Inch Dia
4	Isolated Stainless Steel Fabrication Bay Capacity	215,000	8,500 MT & Expanding	MT

*Above mentioned range will be our full swing production range.

Equipped with 4 nos. of CNC profile cutting machines of bed length of 3 meters x 15 meters with plasma cutting capacity of up to 80 mm thickness.
Pipe roll bending (cold bending) from 2 to 16 dia pipe of heavy wall thickness.
Machining up to 3.2 metre Dia (VTL).
Heat Treatment Capacity 25 meter length x 6 meter height x 5.5 meter width
Two rolling machines (25 mm & 85 mm thick respectively) for shell rolling
Two EOT cranes of 20 and 5 tonne capacity respectively.
Mobile Crane -4 Nos
Forklift -2 Nos
Tank rotators up to 150 tons with suitable column and boom welding.
PWHT Furnace Panels Sizes – L 22 Meter X 6.5 Meter X 7 Metres Available

Overlay Facilities

Strip cladding, 60mm wide- Material: stainless steel, Alloy 625 or Alloy 825, Duplex
Overlay min 4″ Nozzle – Material: stainless steel, Alloy 625 or Alloy 825, Duplex

SHENGG is equipped for welding procedures of various materials like Carbon steel, Low alloy Steel, Stainless Steel, Duplex Stainless Steel, Cu-N alloys etc. These procedures are at par with the international welding standards like ASME SEC IX, AWSD1.1, EN15614. Our welding procedures and welders / welding operators are qualified in welding processes such as SMAW, GTAW, SAW, FCAW, GMAW, ESSC etc.

Welding Machines :-

60 NOS (15 NOS-GTAW, 27 NOS-SMAW, 8 NOS-MIG),
7 NOS (SAW – COLUMN BOOM AND TRACTOR)
2 NOS WELD OVERLAY MACHINE

Drilling Machine:- 20 NOS (PORTABLE).

CNC :- 2 NOS (WITH OXYFUEL & PLASMA HEAD).

Compressor & Blasting Port:- 4 NOS OF COMPRESSOR & 10 BLASTING PORT.

Mechanical Design and Drafting
Piping Design and ISO Generation
3D Modelling
FEA
Procurement and Expediting
Fabrication
Heat Treatment
Sand Blasting and Painting
Insulation
Transportation
Weld Overlay & Cladding
Hydro test facility up to 500 bar.
Trail Assembly
Installation and Commissioning

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